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Aluminum Sheets -Step-by-Step Instructions

  1. Prepare Your Design & Aluminum
    • Ensure your sublimation print is mirrored.
    • CRITICAL: Most sublimation aluminum has a clear protective film on the coated side. YOU MUST REMOVE THIS FILM BEFORE PRESSING.
  1. Pre-Press the Aluminum (Recommended)
    • With the protective film removed, briefly pre-press the aluminum for a few seconds. This helps remove moisture and ensures it’s flat, especially in humid environments.
  1. Protect Your Setup & Position Materials
    • Place protective paper (Silicon Paper recommended) on the bottom platen of your heat press.
    • Lay the mirrored sublimation print face up on the protective paper.
    • Position the aluminum item (coated side, film removed) face down onto the sublimation print.
    • Secure with heat-resistant tape to prevent shifting.
    • Place another sheet of protective paper on top of the back of the aluminum.
  1. Press & Monitor
    • Press using the settings recommended above. Adjust time slightly based on aluminum thickness if experienced.
  1. Post-Press Care
    • HOT! The aluminum will be VERY hot after pressing. Use heat-resistant gloves.
    • Peel Immediately: Carefully remove the sublimation paper straight away while the item is still hot.

Press Settings

ParameterRecommended ValueNotes
Temperature190°C (374°F)Consistent temperature for metal sublimation.
Time50–70 secondsThinner aluminium may need less time, thicker more. Test if unsure.
PressureMediumEnsures good contact for even ink transfer.

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